Hello everyone,
My name is Bill Hinton, Director of Engineering at Applied Energy, LLC, the company responsible for the development of the Phaseback Voltage Stabilizing Ground Reference (VSGR).
As Jim stated, I had reached out to him via e-mail on June 13th, 2017 to gauge his (and possibly the Arc Flash Forum’s) interest in the VSGR. Because I was unsure whether the Arc Flash Forum community is tolerant toward direct promotion or advertisement, I chose to wait until I received word back.
I have just discovered this thread this evening, and I am excited to address the concerns stated by PaulEngr, and additionally, provide some information for any other readers who may be interested.
I would also like to thank Jim Phillips for providing the opportunity for this discussion to take place, and for the open-minded nature of the comments received here.
First, I would like to give some background to the development of the product discussed herein.
In 1969, I started my career as an electrician. One of my first jobs involved working in power system maintenance. Today, I am still involved with power systems and power quality.
In 1993, I developed the first prototype leading to the Phaseback VSGR to prevent motor burnouts caused by arcing ground faults. We had 24 motor burnouts in 3 months. In the two years following the installation of the VSGR prototype, only two motors failed. Both failures were the result of the motor being inadvertently filled with water.
To be clear: the VSGR will
not keep the water out, it
won’t keep the drive coupling lined up, and it
won’t clean particulate dust out of the fan, but it
will prevent motor winding failure caused by voltage spikes and arcing ground faults.
In 2002, Applied Energy, LLC received patent rights (patent no. 6,888,709, see
https://www.google.com/patents/US6888709) for the Phaseback Voltage Stabilizing Ground Reference (VSGR). At the time of patenting, it was described as an Electromagnetic Transient Voltage Surge Suppressor (EMTVSS). Upon the recommendation of the IEEE, the EMTVSS was renamed to the VSGR.
Next, I would like to address some of the points made by PaulEngr.
PaulEngr wrote:
I've seen many wild claims of how much eliminating arcing ground faults eliminates arc flash.
[Applied Energy’s claim of] 85% seems awful low.
According to the arc flash software reference manuals, 85 to 90 percent of line-to-line faults start as phase-to-ground faults, also known as single line-to-ground faults. This is correct, as we are using the same data as the IEEE. We obtained the figure of 85% from a 1979 study, as referred to in the IEEE gold book that you had mentioned.
PaulEngr wrote:
IEEE Standard 493 has tables of how many arcing faults are phase-to-phase faults, and how many are ground faults, and the numbers are significantly lower than the purported number of faults that would be eliminated. There is a problem with these numbers. Most of the time, ground faults rapidly escalate into full 3 phase faults. That much is clear from the open literature on arcing faults. In fact, it happens within 1 or 2 cycles, so it's almost instantaneous. If we were to examine the equipment after the fact, we'd see evidence of a 3 phase arcing fault. So the post mortem data used to develop IEEE 493 is clearly going to be skewed towards 3 phase arcing faults where the reality is quite a bit different.
This is precisely why the VSGR’s original intent of design was to prevent ground faults. We are in agreement that most three-phase faults begins with a ground fault. Because the VSGR prevents the first arc to ground, it prevents the air from ionizing (becoming conductive), which prevents phase-to-phase faults.
To be clear: you can still drive a fork truck over an extension cord, or stick a screwdriver into a live circuit -- the VSGR won’t account for the remaining 10 to 15 percent of the causes arc flash!
PaulEngr wrote:
All that I can say with any certainty is that using high resistance grounding MASSIVELY reduces the damage from arcing faults to the point where sometimes, it is challenging to figure out what is wrong in the vast majority of failures.
While it’s true that a high resistance ground will limit ground current and reduce damage from arcing faults, it does so in a wasteful manner. By draining excess current to ground, a typical energy cost is incurred of $25,000 to $50,000 per year per 2,000 kVA transformer.
By comparison, the VSGR does
not drain the capacitive energy to ground. Instead, it redirects the energy
into the capacitive charge to balance the phase voltages.
PaulEngr wrote:
As to the rest of the claims...they don't really ever get around to explaining it.
The VSGR is designed to interact dynamically with the power system. It connects in parallel. It does not conduct or handle any load current. The VSGR causes a phase voltage correction as soon as the voltages are not equal to each other. This can typically balance the phase voltages within 1 to 2 volts using only a few milliamps.
Let’s do a comparison between a MOV-based TVSS, which tries to pull down the source voltage, causing tens of thousands of amps of noisy current to ground. The VSGR simply balances the load voltage, which takes milliamps of current instead of thousands of amps of current. The VSGR simply balances the load voltage the instant an imbalance starts to occur.
PaulEngr wrote:
It sort of sounds like a DSTATCOM or some similar FACTS device. They are pretty good but not that good.
One major difference is that the VSGR does not compensate for poor power factor by the use of capacitors or solid state devices. Capacitors typically last 10 to 15 years, while the earliest prototype of the VSGR from 1993 is still in use today.
The VSGR is categorically different from a DSTATCOM or similar devices: the VSGR is a compensator of poor power quality, without the need for capacitors. In fact, the VSGR cleans up noise and disturbances caused by DSTATCOM (and other VAR compensating systems).
The VSGR is a purely inductive device, which operates at the speed of current flow. It simply balances the phase voltages with respect to ground under all conditions, including power failure, in which it provides a stable shutdown of equipment.
PaulEngr wrote:
A quick scan of IEEE Xplore with the terms from the ads don't give any articles discussing it. I didn't see any patent numbers, so no way to check there.
Our device currently holds a patent under #6,888,709. This patent number is described in the following link to the patent details sourced from Google:
https://www.google.com/patents/US6888709PaulEngr wrote:
I've always felt that something like a DSTATCOM long term is probably the way to go but the price tag is so incredibly high that it's not going anywhere any time soon for anything but the most specialized situations.
I believe the DSTATCOM’s design is excessive for the function it serves, and so too is its cost. Thanks to its elegant design, the Phaseback VSGR typically provides a payback of less than one year, and presently carries a 50 year warranty.
For additional information, I have attached a set of links pertinent to the VSGR and its benefits, including a test indicating its ability to prevent most arc flash events.
Again, I would sincerely like to thank the members of the Arc Flash Forum for this opportunity to elaborate on the design, function, and benefits of the Phaseback VSGR.
Questions, comments, and inquiries are welcome via this thread, or by my contact email at the bottom of this post.
Respectfully submitted,
William Hinton
Director of Engineering
Applied Energy, LLC
http://www.phaseback.comKEMA Laboratory Arc Flash Test Videohttps://www.youtube.com/watch?v=BXoG-NZqb7E KEMA Laboratory Arc Flash Test PDFhttp://www.phaseback.com/wp-content/uploads/2017/03/17013-k-phase-to-ground-overvoltage-withstand-borg-general-il-report-3633-ver-18.pdf Phaseback VSGR 2017 Brochurehttp://www.phaseback.com/wp-content/uploads/2017/03/a-new-vsgr-brochure-1-5692-ver-6-2325-ver-13.pdfBenefits of Phasebackhttp://www.phaseback.com/wp-content/uploads/2017/03/Benefits-of-Phaseback.pdf Applied Energy “Critical Power” Presentation Videohttps://www.youtube.com/watch?v=QFlucnojOsg