To develop ArcPro, ArcWear (my textile testing company) donated all our data from the test lab to validate the model.
We had substantial data for copper (early electrodes used in arc testing and in many experiments) and stainless used for the arc testing since the late 1990's.
We had a small study to evaluate Aluminum as an electrode but its limitations in burn back, smoke and variation of energy (due to re-absorption or IR from the smoke) caused us to abandon AL. The data we provided was presented to ASTM. Kinectrics chose Stainless and Copper since that was most of the data AND in the 50 or so tests we did with AL, we received as low of a level IE as copper and as high as stainless per unit arc energy.
Choose Stainless for AL are you will be conservative.
AL does product molten droplets so it is MORE likely to ignite clothing from molten metal but no one reasonable uses non-AR garments anymore.
Thanks,
Hugh Hoagland
hugh@e-hazard.com