jwalloch wrote:
I've been involved in the rebuild of a few medium voltage pieces of equipment where someone was just "walking by" (thankfully not too close) and an arc flash occurred. In ALL these instances water ingress was the initiating cause. One case occurred because of a leaking swamp cooler located directly above the switchgear room (indoor gear isn't water-resistant), but all others were on outdoor equipment during heavy rain. So just walking around might be dangerous if equipment (even non-electrical) is in bad disrepair.
This is the fundamental challenge. Several times there have been attempts to tweak the wording in 70E to acknowledge that "just walking by" is not a hazard. However the sticky issue is how to word it. How do we generalize this to other tasks? It quickly gets pretty hard to explain every conceivable scenario. So we have four cases to consider:
1. Can the current cause fibrillation or other lesser hazards? If not, skip down to step 3. The general rule is 50 V but there are lots of edge cases and exceptions.
2. Is the equipment insulated, isolated, or guarded in terms of the task considered? If so, then there is no shock hazard. If not then shock hazard boundaries apply (limited and restricted approach boundaries, or "unnamed" and MAD for 1910.269).
3. If an arc flash occurs, is the hazard greater than 1.2 cal/cm2? If not then no arc flash hazard exists.
4. Are tasks that are occurring likely to cause an arc flash? If not then there is no arc flash hazard. If there is then the arc flash boundary applies.
Note that we have two hazards to consider: shock and arc flash. For each one we have to consider whether it is likely to happen in the first place, and whether or not the hazard is great enough to take steps to either avoid it (for untrained workers) or prevent an injury from happening (for trained workers).
Note also that 70E still has some issues here. 50 V is still the only "cutoff" for shock...no provision for high voltage/very low current systems. Second in terms of arc flash there really is no attempt at all to recognize that a lower cutoff exists. 50 V has some vaguely worded statements asking the end user to prove a negative, something that is extremely hard to do.