A King wrote:
Also, I am looking for names of other companies who are fully NFPA-70E compliant (arc flash, gloves for shock protection and EEWP). The complaint we are getting is "nobody else is doing this, why must we".
I can say that most if not all General Cable [url="www.generalcable.com"]www.generalcable.com[/url]owned companies have or are in the process of NFPA 70E compliance. My facility started developing our program 6 years ago. We have the largest plant in the organization with >3000 buses and 11 switchgear stations. We modeled the utilities sub-station to the equipment level. It has taken some time to complete. But we have one of the most detailed programs then most would ever consider.
I have heard that Harley Davison plants have a good program with detailed modeling also.
[QUOTE=A King]The task I am thinking of is installing and removing bus switches. It is possible to shutdown the entire bus (and half the plant) to install one but...
This is a task performed only by licensed electricians and they are dressed in the proper arc flash PPE while doing it. Any thoughts?
[/QUOTE]
Our 2000-4000A busway system along with almost everyone’s has a high IE. We created a policy that 480 fused busway bus plugs <200 can be installed and removed by qualified workers based on a limited time routine (standing) EWP. The thinking is that >200A sandwich busway bus plugs are heaver, harder to align properly along with some other factors that increase the chance of an accident. We shutdown that busway in the event >200A bus plugs are installed.
The process for this limited time routine (standing) EWP task is as follows:
1. Qualified worker trained in bus plug removals and installs all sizes.
2. Qualified worker demonstrates proficiency installing a <200A bus plug in a non-energized busway for training and observing.
3. A training document detailing the work and hazards is completed and signed by the workers and management.
3. Qualified worker will also sign a EWP designed for a limited time (1 year). The worker agrees a hazard exist but by using safe work practices, hazard mitigation techniques and PPE the worker agrees he/she can do the work safely.
4. The worker can op out if he/she at anytime feels uncomfortable with the safety of the task and can stop work at their discretion.
This type of hot work is policy or company dependent some my op for total power down while others may accept the above method of EWP. In my opinion, you can do one or the other. Many companies I see do not have the worker qualified for this task while others do. Your right, By all means you would not want just anyone doing this task that is not familiar, knowledgeable of the hazards, and aware of PPE.