{"id":1100,"date":"2009-11-23T12:44:20","date_gmt":"2009-11-23T19:44:20","guid":{"rendered":"https:\/\/brainfiller.com\/?p=1100"},"modified":"2025-11-21T14:24:53","modified_gmt":"2025-11-21T21:24:53","slug":"reduce-arc-flash-accidents-using-totally-integrated-automation","status":"publish","type":"post","link":"https:\/\/brainfiller.com\/es\/brainfiller-library\/arc-flash-electrical-safety\/reduce-arc-flash-accidents-using-totally-integrated-automation\/","title":{"rendered":"Reducir los accidentes por arco el\u00e9ctrico mediante una automatizaci\u00f3n totalmente integrada"},"content":{"rendered":"
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Hace varios a\u00f1os, Henry era el gerente de mantenimiento de una gran planta de fabricaci\u00f3n. Estaba casado, ten\u00eda una personalidad muy alegre, un buen puesto en la empresa y era agradable estar con \u00e9l. Un d\u00eda, Henry estaba tratando de localizar un problema de bajo voltaje y estaba realizando mediciones de voltaje en un transformador de tipo seco de 4160 V a 480 V en un entrepiso del nivel superior. Quit\u00f3 la cubierta del transformador, se arrodill\u00f3 frente a \u00e9l con un medidor para probar el lado de 480 V y, por error, acert\u00f3 el lado de 4160 V. La explosi\u00f3n del arco el\u00e9ctrico resultante hizo que una bola de fuego saliera disparada del gabinete y lo alcanzara en el torso y la ingle antes de rodar hacia arriba.<\/p>

Con la ropa en llamas, Henry logr\u00f3 bajar por la escalera. Sus compa\u00f1eros de trabajo apagaron el fuego y lo llevaron r\u00e1pidamente al hospital, donde le diagnosticaron quemaduras de tercer grado en gran parte del cuerpo. Permaneci\u00f3 en el hospital durante siete d\u00edas agonizantes y luego muri\u00f3.<\/p>

\"arc\u201cDesde ese momento, mi forma de ver la energ\u00eda el\u00e9ctrica cambi\u00f3 para siempre\u201d, afirma Jim Phillips, a quien llamaron para realizar la investigaci\u00f3n forense al d\u00eda siguiente. En la actualidad, Jim es uno de los principales expertos de Estados Unidos en arcos el\u00e9ctricos y dicta numerosos seminarios sobre seguridad el\u00e9ctrica a trav\u00e9s de su empresa Brainfiller, Inc. (anteriormente T2G Technical Training Group) y ha escrito un libro sobre el tema que se publicar\u00e1 en oto\u00f1o. \u201cSi trabajas en este negocio durante suficiente tiempo, o conoces a una v\u00edctima de arcos el\u00e9ctricos o conoces a alguien que conoce a una v\u00edctima\u201d.<\/p>

Seg\u00fan un informe elaborado por Capelli-Schellpfeffer, Inc., en los EE. UU. se producen entre cinco y diez explosiones de arco el\u00e9ctrico cada d\u00eda, que provocan entre una y dos muertes. Adem\u00e1s, en el transcurso de un estudio de siete a\u00f1os de seguimiento de accidentes el\u00e9ctricos realizado por la Oficina de Estad\u00edsticas Laborales del Departamento de Trabajo de los EE. UU., 2576 trabajadores estadounidenses murieron y otros 32 807 resultaron heridos (perdiendo un promedio de 13 d\u00edas de baja laboral) debido a descargas el\u00e9ctricas o quemaduras. Un segundo estudio en el que participaron m\u00e1s de 120 000 empleados determin\u00f3 que las lesiones por arco el\u00e9ctrico representaban el 77% de todas las lesiones el\u00e9ctricas registradas.<\/p>

\u00bfQu\u00e9 es el arco el\u00e9ctrico?<\/strong><\/h3>

Seg\u00fan la definici\u00f3n del IEEE y la Asociaci\u00f3n Nacional de Prevenci\u00f3n de Incendios (NFPA), un arco el\u00e9ctrico es una corriente el\u00e9ctrica intensa (y, a menudo, una explosi\u00f3n total) que pasa a trav\u00e9s del aire cuando el aislamiento entre conductores electrificados ya no es suficiente para contener el voltaje dentro de ellos. Esto crea un \u201catajo\u201d que permite que la electricidad se transmita de un conductor a otro\u2026 en detrimento extremo de cualquier trabajador que se encuentre cerca.
El arco el\u00e9ctrico se asemeja a una descarga similar a un rayo y emite un calor extremo, de hasta 35.000 grados Fahrenheit o cuatro veces la temperatura superficial del sol. Cualquier persona expuesta a la explosi\u00f3n o al calor sin el equipo de protecci\u00f3n personal (EPP) adecuado sufrir\u00eda lesiones graves, a menudo fatales.<\/p>

Los incidentes de arco el\u00e9ctrico provocan varios tipos de lesiones. Al igual que Henry, las v\u00edctimas pueden sufrir quemaduras. Tambi\u00e9n pueden ser arrojadas por la fuerza de la explosi\u00f3n y sufrir lesiones por el impacto, como conmociones cerebrales y fracturas, o quedar ensordecedas por el estallido, que puede alcanzar los 160 decibeles, m\u00e1s fuerte que un motor a reacci\u00f3n. El calor extremo de la explosi\u00f3n tambi\u00e9n puede derretir y romper el cableado y el equipo de metal y esparcirlo por la habitaci\u00f3n en forma de proyectiles, lo que provoca heridas de metralla, quemaduras e incendia la ropa.<\/p>

Seg\u00fan la mayor\u00eda de los estudios, la causa m\u00e1s com\u00fan de estos accidentes es el error humano. El tr\u00e1gico error de Henry al medir el lado equivocado del armario es un buen ejemplo. Pero hay muchos otros factores que pueden desencadenar un incidente. En algunos casos, el simple hecho de acercarse demasiado a una fuente de alta corriente con un objeto conductor puede provocar que la electricidad se desborde. Otros factores causales incluyen el fallo del equipo debido al uso de piezas de calidad inferior, una instalaci\u00f3n incorrecta o incluso el desgaste normal, roturas o huecos en el aislamiento o polvo, corrosi\u00f3n u otras impurezas en la superficie del conductor. "Es pr\u00e1cticamente imposible eliminar por completo los incidentes de arco el\u00e9ctrico", afirma Greg Richards, consultor de automatizaci\u00f3n de Siemens Energy & Automation. "La mejor forma de evitar un incidente de arco el\u00e9ctrico es evitar trabajar en equipos energizados, pero eso no siempre es realista", a\u00f1ade Richards. "Si se encuentra en un entorno de proceso continuo o en una instalaci\u00f3n como una torre de control de tr\u00e1fico a\u00e9reo, es posible que tenga que lidiar con ello".
\u201cSin embargo, hay varias maneras de reducir significativamente el riesgo, empezando por comprender lo peligrosos que pueden ser estos incidentes, realizando todo el trabajo preliminar adecuado seg\u00fan lo descrito en las normas IEEE y NFPA (consulte NFPA 70E \u201cEst\u00e1ndar para la seguridad el\u00e9ctrica en el lugar de trabajo\u201d e IEEE 1584 \u201cGu\u00eda IEEE para realizar c\u00e1lculos de arco el\u00e9ctrico\u201d) y asegur\u00e1ndose de que cuando trabaje con equipos energizados tenga el EPP adecuado en todo momento\u201d.<\/p>

Richards tiene su propia historia de terror sobre arcos el\u00e9ctricos. Antes de incorporarse a Siemens, trabaj\u00f3 en una planta en la que un trabajador result\u00f3 gravemente herido al comprobar el voltaje de un circuito para asegurarse de que tuviera suficiente energ\u00eda para hacer funcionar otro equipo. \u201cTen\u00eda quemaduras de segundo y tercer grado desde la cintura hacia arriba. Estuvo en el hospital durante casi un a\u00f1o y necesit\u00f3 m\u00faltiples injertos de piel\u201d.
Este incidente dio lugar a la creaci\u00f3n de un grupo de trabajo sobre arcos el\u00e9ctricos para las cinco plantas de la empresa en Norteam\u00e9rica. \u201cComenzamos por asegurarnos de tener el equipo de protecci\u00f3n personal adecuado, pero luego buscamos formas de eliminar los arcos el\u00e9ctricos por completo\u201d.<\/p>

Finalmente, Richards se dio cuenta de que una de las mejores formas de lograr ese objetivo era reducir la necesidad de abrir el armario. \u201cLa gente abre el armario por muchas razones, pero la principal es que, por lo general, no saben qu\u00e9 est\u00e1 pasando dentro\u201d, afirma. \u201cSaben que hay un problema; est\u00e1n escuchando una alarma o se ha disparado un circuito o algo as\u00ed. Pero no saben exactamente qu\u00e9. \u00bfQu\u00e9 pasar\u00eda si pudi\u00e9ramos obtener esa informaci\u00f3n sin abrir el armario?\u201d.<\/p>

Al integrar todos los equipos relevantes, como los motores, los variadores y los cuadros de distribuci\u00f3n, con la red de comunicaciones en lo que Siemens llama una arquitectura de automatizaci\u00f3n totalmente integrada (TIA), los operadores pueden supervisar y extraer informaci\u00f3n de diagn\u00f3stico, realizar an\u00e1lisis de tendencias y causas fundamentales y, en general, ver mejor cu\u00e1les son los problemas antes de enviar a un electricista a la planta para solucionarlos. Con el tiempo, Richards descubri\u00f3 que los trabajadores entraban cada vez con menos frecuencia en el armario el\u00e9ctrico.<\/p>

\u201cA medida que lo us\u00e1bamos m\u00e1s, los chicos aprendieron a confiar en la informaci\u00f3n que obten\u00edan\u201d, dijo Richards. \u201cSi saltaba un interruptor, lo sab\u00edan. Pero, antes del sistema TIA, no hab\u00eda nada que hacer excepto reiniciar el interruptor. Los diagn\u00f3sticos TIA permit\u00edan a los ingenieros volver atr\u00e1s y analizar los datos para realizar y procesar los diagn\u00f3sticos externamente. Por ejemplo, si quer\u00eda saber cu\u00e1l era la corriente del variador, pod\u00eda buscarla. Como resultado, descubrimos que, con el tiempo, la gente entraba cada vez menos en el gabinete\u201d.<\/p>

Phillips coincide en que el enfoque de TIA es s\u00f3lido. \u201cSi hay formas de supervisar y controlar las cosas que impiden que la gente abra el armario, entonces es una forma mucho mejor. La mejor opci\u00f3n es siempre evitar el peligro. Hacerlo a trav\u00e9s de la automatizaci\u00f3n y el control es un gran enfoque\u201d.<\/p>

\u201cEl acceso a estos datos no detiene los arcos el\u00e9ctricos\u201d, advierte Richards. \u201cLo primero que puede hacer para evitarlo es coordinar su sistema el\u00e9ctrico y reducir su exposici\u00f3n a un posible incidente. Y cuanto m\u00e1s integre, menos probabilidades tendr\u00e1 de tener que abrir el armario en primer lugar\u201d.<\/p>

Jim Phillips \u2013 Rellenador de cerebros, Inc.
Greg Richards \u2013 Automatizaci\u00f3n Siemens<\/p>

Publicado originalmente en Siemens el martes 4 de agosto de 2009<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Reduce Arc Flash Accidents Using Totally Integrated Automation: Several years ago Henry was the maintenance manager at a large manufacturing facility. He was married, had a very upbeat personality, a good position at the company, and was pleasant to be around. 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