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How to Perform an Arc Flash Study – Part 4 Arc Duration and Time Current Curves

The duration of an arc flash is typically defined by how long it takes an upstream overcurrent device to operate and clear the fault. This requires using the device’s time current characteristic (TCC), which is based on the specific device type, rating, settings (if available) and manufacturer. Recalling my circuit breaker manufacturer days, even the year the device was produced is important as TCCs can change over time.

The TCC for the device used in this example is illustrated in the figure. The horizontal axis is plotted in amps multiplied by a factor of 10. This means that the 10A on the graph is rescaled to represent 10A times 10, or 100A, and the 100 represents 100A times 10, or 1,000A, etc.

The vertical axis represents time in seconds. Each axis employs a logarithmic scale that is nonlinear and used when analyzing a large range of quantities, such as time and current in this case. Instead of increasing in equal increments, each interval, or decade as it is known, increases by a factor of 10.

TCC basics

Figure 1 - TCC basicsThe TCC of a circuit breaker will have at least two distinct parts. The upper left band is commonly referred to as the time-delay or overload region. This may be either a thermal element or an electronic or digital element. The sloping curve is commonly referred to as an “inverse-time” characteristic because current and time are inverse from each other. The more current flowing through the device, the less time it takes to operate. The band, or thickness, is based on the operating and clearing time, as well as manufacturer’s tolerance.

The horizontal portion of the TCC to the lower right represents the time it takes to trip instantaneously, which means no intentional time delay. The thickness of the instantaneous band represents the time it takes the device to open and clear the fault, which in this case is one electrical cycle or 0.0167 seconds. Some devices may take several cycles to trip instantaneously.

The vertical band in the middle is the transition point between overload and instantaneous operation, commonly called the instantaneous trip setting. If the current falls to the left of the band, the device operates in the time delay region. If it falls to the right, then it trips instantaneously. If the current lands in the middle of the band, it is uncertain which element will operate; although there is specific current value for the transition from overload to instantaneous, there is also a plus/minus tolerance, so the actual point is somewhere within the band. If the arcing current falls within the band, worst case assumes it could trip in the overload region, resulting in a significant time delay.

Arc duration and TCCs

To determine how long it should take a device to operate for a specific current, the current is located on the horizontal axis and a line is drawn upward until it intersects the top of the curve. Looking to the left indicates the corresponding time.

The graph shown represents the TCC of the 225A circuit breaker used in our example. It is located upstream from the panel under study and is the device that should trip and clear the arc flash.

The second part of this series, “Calculating an Arcing Fault Current” provided the calculated arcing fault current of 23,010A, or 23.01 kA. Specific conditions were used, such as a 1-inch bus gap and VCCB electrode orientation. This current is labeled on the instantaneous part of the TCC toward the lower right of the graph. Drawing a line at this value to the top of the TCC and then drawing a line to the left to determine the duration indicates the device should trip in 0.0167 seconds, or one electrical cycle. This value is used as the arc duration and part of the incident energy calculation in a subsequent part of this series.

When performing an arc flash study, a problem could occur if the arcing current is too low and passed within or to the left of the vertical band. This would indicate the device operates in the time-delay region that would greatly increase the arc duration and resulting incident energy. When the results of an arc flash study indicate a large incident energy at a given location, it often means the arcing current was too low for the designated overcurrent device to trip instantaneously

This article was originally published in the March 2022 Edition of Electrical Contractor Magazine.