NFPA 70E and Arc-Flash Calculations Above 15 kV

  • NFPA 70E and Arc-Flash Calculations Above 15 kV

Question:
Can IEEE 1584 be used for higher voltages, such as 23 kV or 34.5 kV systems?

Short answer: No.

This is a very common questions I receive during my training about NFPA 70E Article 130.5 (Arc-Flash Risk Assessment) and IEEE 1584.

The IEEE 1584-2018 equations for incident energy, arc-flash boundary, and arcing current are only validated for systems from 208 V through 15 kV. Once you go above 15 kV, IEEE 1584 is outside its range of validity and should not be used to calculate incident energy if you want to remain technically defensible when conducting an arc flash risk assessment in accordance with NFPA 70E Article 130.5.

NFPA 70E Arc-Flash PPE Selection Options

NFPA 70E Article 130.5 allows two methods for selecting arc-flash PPE:

  1. PPE Category Method

This method selects PPE based on:

  • Equipment type
  • Maximum available fault current
  • Maximum fault clearing time

The maximum equipment voltage covered by the PPE Category method is 15 kV.

Historically, this approach dates back to the 2000 edition of NFPA 70E, which pre-dated IEEE 1584 (first published in 2002). At that time, PPE selection methods were limited, and the category tables (originally known as Hazard Risk Category Tables) filled the gap.

  1. Incident Energy Analysis Method

This method is used to calculate incident energy at a defined working distance and is generally considered the preferred approach (and yes, that’s my personal opinion).

However, there’s a catch:
IEEE 1584 is only valid up to 15 kV, so its equations cannot be used for higher-voltage systems.

So… What Does NFPA 70E Require Above 15 kV?

This is where things get interesting.

NFPA 70E does not mandate a specific calculation method for incident energy. It requires that an arc-flash risk assessment be performed—but it stops short of naming IEEE 1584.

Many people assume the use of IEEE 1584 is required. It isn’t.

However, since its introduction in 2002, IEEE 1584 has become the globally accepted standard for arc-flash studies worldwide, which is why I do so much international travel – speaking at international conferences and teaching IEEE 1584 and NFPA 70E across the globe.

But once you exceed 15 kV, you’re officially outside the IEEE 1584 sandbox.

So what do you do then?

Why IEEE 1584 Does Not Apply Above 15 kV

IEEE 1584 is an empirically derived model based on extensive laboratory testing.

  • Both the 2002 and 2018 editions were validated only up to 15 kV
  • Extrapolating the equations beyond that point is not supported
  • Using IEEE 1584 above 15 kV is technically unjustified and could be risky

What About the Lee Method?

The 2002 edition of IEEE 1584 referenced theoretical methods for voltages above 15 kV. This was often interpreted as permission to use the Lee method.

The 2018 revision removed this language entirely. IEEE no longer references alternative calculation methods for higher voltages.

The Lee method still exists, but it is generally considered very conservative, especially at medium- and high-voltage levels.

Options for Systems Above 15 kV

Once you’re above 15 kV, you need to move beyond “standard” IEEE 1584 approaches.

  1. Arc-Flash Software

Some commercial tools are specifically designed for medium- and high-voltage systems, including:

  • Arc Pro
  • ETAP ArcFault™

These alternative models better suited for higher voltages.

  1. IEEE C2 (NESC) as an Alternative Standard

For utility and electric supply systems, IEEE C2 — the National Electrical Safety Code (NESC) may be used.

NESC includes tables for PPE arc ratings based on:

  • Voltage
  • Fault current
  • Arc duration

⚠️ A key limitation:
Many NESC tables and alternative calculation methods are based on phase-to-ground arc flash, not three-phase arc flash like IEEE 1584.

For transmission and distribution systems, phase spacing often makes it unlikely that a single-phase arc will escalate into a three-phase event. 

     3. DGUV 203-277 – Thermal Hazards Due to Electric Fault Arcing

DGUV 203-277 is a German guide applicable to systems up to 110 kV and is commonly used for arc flash hazard evaluation in conjunction with PPE tested under the IEC box test method (IEC 61482-1-2). Unlike the ASTM F1959 method, which provides an arc rating in cal/cm² (e.g., 8 cal/cm²), the IEC method assigns an Arc Protection Class (APC), which differs significantly from traditional arc ratings.

Key Takeaways for NFPA 70E Arc-Flash Risk Assessment

  • IEEE 1584 is only valid from 208 V to 15 kV
  • NFPA 70E Article 130.5 does not mandate a specific calculation method
  • The Lee method was referenced in IEEE 1584-2002 but removed in IEEE 1584-2018
  • IEEE C2 (NESC) provides PPE guidance options for higher-voltage systems
  • Arc Pro and ETAP ArcFault™ are viable tools for arc-flash analysis above 15 kV
  • Method limitations must always be documented
Additional Reading
For further reading, here are two additional articles from two colleagues regarding High-Voltage Arc Flash Assessments 

About Jim Phillips

With a career beginning in 1981 and launching Brainfiller in 1987, Jim has built a global reputation as a trusted leader in electrical safety.

He currently:

  • Serves on multiple electrical safety and standards committees, including NFPA 70E, IEEE 1584, IEC TC78, and the National Electrical Code (CMP-4).
  • Has authored over 100 technical articles and has been a Contributing Editor for Electrical Contractor Magazine (NECA) since 2009.
  • Holds leadership positions in international working groups that shape arc flash, live working, and risk assessment standards.
  • Has delivered keynotes and workshops in 20+ countries for engineers, utilities, and industrial organizations.

💡 Did you know? Many NFPA 70E trainers learn the material by attending Jim’s classes—while Jim is involved directly with the standards they teach.

NFPA 70E Training Courses Available Through Brainfiller

Brainfiller offers several courses designed and taught by Jim, all targeted to engineers, electricians, and safety professionals.

NFPA 70E Qualified Worker Training (8 hours)

Covers risk assessment, PPE, LOTO, establishing an electrically safe work condition, and auditing requirements.

How to Perform an Arc-Flash Study | IEEE 1584 (16 hours)

Modeling, arcing current, incident energy, arc-flash boundaries, and system-level mitigation.

Fundamentals of Electrical Safety (2 hours)

Shock hazards, arc-flash basics, and the building blocks behind NFPA 70E.

DC Electrical Safety Fundamentals (2 hours)

Key safety practices for data centers and DC systems.
All training is available live, on-site, or on-demand, and includes completion certificates with CEU/PDH documentation.

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